Home > Uncategorized > Erosion: More on why efforts to stop the oil gusher failed and the likelihood of catastrophic well failure/completely open hole

Erosion: More on why efforts to stop the oil gusher failed and the likelihood of catastrophic well failure/completely open hole

Yes, another BP post!

I excerpt below comments by an apparently very knowledgable “dougr” that I saw at The Oil Drum, and which have subsequently been given prominence – and extensively quoted – by Sharon Astyk at ScienceBlogs (Worst Case Scenario on Gulf Spill?) and at Mother Jones (Is the BP Gusher Unstoppable?). The post is extensively footnoted and contains many links to relevant background.

As Sharon Astyk noted: “TOD attracts many, many petroleum geologists and other professionals, and while sometimes the comments are the same “pulled it out of my ass” as on every other website, often, the technical knowledge on offer is pretty astounding. This one passes my smell test, which is usually pretty good – that doesn’t mean I claim commenter Doug R is right – it means I think his information is interesting enough to be worth exposing to a wider audience for clarification or correction.”  Editors at TOD further note at the head of the comment: “Were the US government and BP more forthcoming with information and details, the situation would not be giving rise to so much speculation about what is actually going on in the Gulf. This should be run more like Mission Control at NASA than an exclusive country club function–it is a public matter–transparency, now!)”

From The Oil Drum:.

First of all…set aside all your thoughts of plugging the well and stopping it from blowing out oil using any method from the top down. Plugs, big valves to just shut it off, pinching the pipe closed, installing a new bop or lmrp, shooting any epoxy in it, top kills with mud etc etc etc….forget that, it won’t be happening..it’s done and over. In fact actually opening up the well at the subsea source and allowing it to gush more is not only exactly what has happened, it was probably necessary, or so they think anyway.

So you have to ask WHY? Why make it worse?…there really can only be one answer and that answer does not bode well for all of us. It’s really an inescapable conclusion at this point, unless you want to believe that every Oil and Gas professional involved suddenly just forgot everything they know or woke up one morning and drank a few big cups of stupid and got assigned to directing the response to this catastrophe. Nothing makes sense unless you take this into account, but after you do…you will see the “sense” behind what has happened and what is happening. That conclusion is this:

The well bore structure is compromised “Down hole”.

That is something which is a “Worst nightmare” conclusion to reach.

So what we had was BP running out of 50,000 barrels of mud in a very short period of time. An amount far and above what they deemed necessary to kill the well. Shutting down pumping 16 hours before telling anyone, including the president. We were never really given a clear reason why “Top Kill” failed, just that it couldn’t overcome the well.

There is only one article anywhere that says anything else about it at this time of writing…and it’s a relatively obscure article from the wall street journal “online” citing an unnamed source.

“WASHINGTON—BP PLC has concluded that its “top-kill” attempt last week to seal its broken well in the Gulf of
Mexico may have failed due to a malfunctioning disk inside the well about 1,000 feet below the ocean floor.

The disk, part of the subsea safety infrastructure, may have ruptured during the surge of oil and gas up the well on April 20 that led to the explosion aboard the Deepwater Horizon rig, BP officials said. The rig sank two days later, triggering a leak that has since become the worst in U.S. history.

The broken disk may have prevented the heavy drilling mud injected into the well last week from getting far enough down the well to overcome the pressure from the escaping oil and gas, people familiar with BP’s findings said. They said much of the drilling mud may also have escaped from the well into the rock formation outside the wellbore.

As a result, BP wasn’t able to get sufficient pressure to keep the oil and gas at bay. If they had been able to build up sufficient pressure, the company had hoped to pump in cement and seal off the well. The effort was deemed a failure on Saturday.

BP started the top-kill effort Wednesday afternoon, shooting heavy drilling fluids into the broken valve known as a blowout preventer. The mud was driven by a 30,000 horsepower pump installed on a ship at the surface. But it was clear from the start that a lot of the “kill mud” was leaking out instead of going down into the well.”
http://online.wsj.com/article/SB1000142405274870487560457528013357716426…

There are some inconsistencies with this article.
There are no “Disks” or “Subsea safety structure” 1,000 feet below the sea floor, all that is there is well bore. There is nothing that can allow the mud or oil to “escape” into the rock formation outside the well bore except the well, because it is the only thing there.

All the actions and few tid bits of information all lead to one inescapable conclusion. The well pipes below the sea floor are broken and leaking. Now you have some real data of how BP’s actions are evidence of that, as well as some murky statement from “BP officials” confirming the same.

I took some time to go into a bit of detail concerning the failure of Top Kill because this was a significant event. To those of us outside the real inside loop, yet still fairly knowledgeable, it was a major confirmation of what many feared. That the system below the sea floor has serious failures of varying magnitude in the complicated chain, and it is breaking down and it will continue to.

What does this mean?

It means they will never cap the gusher after the wellhead. They cannot…the more they try and restrict the oil gushing out the bop?…the more it will transfer to the leaks below. Just like a leaky garden hose with a nozzle on it. When you open up the nozzle?…it doesn’t leak so bad, you close the nozzle?…it leaks real bad,
same dynamics. It is why they sawed the riser off…or tried to anyway…but they clipped it off, to relieve pressure on the leaks “down hole”. I’m sure there was a bit of panic time after they crimp/pinched off the large riser pipe and the Diamond wire saw got stuck and failed…because that crimp diverted pressure and flow to the rupture down below.

Contrary to what most of us would think as logical to stop the oil mess, actually opening up the gushing well and making it gush more became direction BP took after confirming that there was a leak. In fact if you note their actions, that should become clear. They have shifted from stopping or restricting the gusher to opening it up and catching it. This only makes sense if they want to relieve pressure at the leak hidden down below the seabed…..and that sort of leak is one of the most dangerous and potentially damaging kind of leak there could be. It is also inaccessible which compounds our problems. There is no way to stop that leak from above, all they can do is relieve the pressure on it and the only way to do that right now is to open up the nozzle above and gush more oil into the gulf and hopefully catch it, which they have done, they just neglected to tell us why, gee thanks.

A down hole leak is dangerous and damaging for several reasons.
There will be erosion throughout the entire beat up, beat on and beat down remainder of the “system” including that inaccessible leak. The same erosion I spoke about in the first post is still present and has never stopped, cannot be stopped, is impossible to stop and will always be present in and acting on anything that is left which has [sandy, abrasive] crude oil “Product” rushing through it.
There are abrasives still present, swirling flow will create hot spots of wear and this erosion is relentless and will always be present until eventually it wears away enough material to break it’s way out. It will slowly eat the bop away especially at the now pinched off riser head and it will flow more and more. Perhaps BP can outrun or keep up with that out flow with various suckage methods for a period of time, but eventually the well will win that race, just how long that race will be?…no one really knows….However now?…there are other problems that a down hole leak will and must produce that will compound this already bad situation.

This down hole leak will undermine the foundation of the seabed in and around the well area. It also weakens the only thing holding up the massive Blow Out Preventer’s immense bulk of 450 tons. In fact?…we are beginning to the results of the well’s total integrity beginning to fail due to the undermining being caused by the leaking well bore.  ….

If you have been watching the live feed cams you may have noticed that some of the ROVs are using an inclinometer…and inclinometer is an instrument that measures “Incline” or tilt. The BOP is not supposed to be tilting…and after the riser clip off operation it has begun to…

This is not the only problem that occurs due to erosion of the outer area of the well casings. The way a well casing assembly functions it that it is an assembly of different sized “tubes” that decrease in size as they go down. These tubes have a connection to each other that is not unlike a click or snap together locking action. After a certain length is assembled they are cemented around the ouside to the earth that the more rough drill hole is bored through in the well making process. … The well bore casings rely on the support that is created by the cementing phase of well construction. …. The series of connections between the sections of casings are not designed to hold up the immense weight of the BOP without all the “hands” that the cementing provides and they will eventually buckle and fail when stressed beyond their design limits.

These are clear and present dangers to the battered subsea safety structure (bop and lmrp) which is the only loose cork on this well we have left. The immediate (first 1,000 feet) of well structure that remains is now also undoubtedly compromised. However…..as bad as that is?…it is far from the only possible problems with this very problematic well. There were ongoing troubles with the entire process during the drilling of this well. There were also many comprises made by BP IMO which may have resulted in an overall weakened structure of the entire well system all the way to the bottom plug which is over 12,000 feet deep.

What is likely to happen now?  Well…none of what is likely to happen is good, in fact…it’s about as bad as it gets. I am convinced the erosion and compromising of the entire system is accelerating and attacking more key structural areas of the well, the blow out preventer and surrounding strata holding it all up and together. This is evidenced by the tilt of the blow out preventer and the erosion which has exposed the well head connection. What eventually will happen is that the blow out preventer will literally tip over if they do not run supports to it as the currents push on it. I suspect they will run those supports as cables tied to anchors very soon, if they don’t, they are inviting disaster that much sooner.

Eventually even that will be futile as the well casings cannot support the weight of the massive system above with out the cement bond to the earth and that bond is being eroded away. When enough is eroded away the casings will buckle and the BOP will collapse the well. If and when you begin to see oil and gas coming up around the well area from under the BOP? or the area around the well head connection and casing sinking more and more rapidly? …it won’t be too long after that the entire system fails. BP must be aware of this, they are mapping the sea floor sonically and that is not a mere exercise. Our Gov’t must be well aware too, they just are not telling us.

All of these things lead to only one place, a fully wide open well bore directly to the oil deposit…after that, it goes into the realm of “the worst things you can think of” The well may come completely apart as the inner liners fail. There is still a very long drill string in the well, that could literally come flying out…as I said…all the worst things you can think of are a possibility, but the very least damaging outcome as bad as it is, is that we are stuck with a wide open gusher blowing out 150,000 barrels a day of raw oil or more. There isn’t any “cap dome” or any other suck fixer device on earth that exists or could be built that will stop it from gushing out and doing more and more damage to the gulf. While at the same time also doing more damage to the well, making the chance of halting it with a kill from the bottom up less and less likely to work, which as it stands now?….is the only real chance we have left to stop it all.

It’s a race now…a race to drill the relief wells and take our last chance at killing this monster before the whole weakened, wore out, blown out, leaking and failing system gives up it’s last gasp in a horrific crescendo.

We are not even 2 months into it, barely half way by even optimistic estimates. The damage done by the leaked oil now is virtually immeasurable already and it will not get better, it can only get worse. No matter how much they can collect, there will still be thousands and thousands of gallons leaking out every minute, every hour of every day. We have 2 months left before the relief wells are even near in position and set up to take a kill shot and that is being optimistic as I said.

Over the next 2 months the mechanical situation also cannot improve, it can only get worse, getting better is an impossibility. While they may make some gains on collecting the leaked oil, the structural situation cannot heal itself. It will continue to erode and flow out more oil and eventually the inevitable collapse which cannot be stopped will happen. It is only a simple matter of who can “get there first”…us or the well.

We can only hope the race against that eventuality is one we can win, but my assessment I am sad to say is that we will not.

The system will collapse or fail substantially before we reach the finish line ahead of the well and the worst is yet to come.

Sorry to bring you that news, I know it is grim, but that is the way I see it….I sincerely hope I am wrong.

We need to prepare for the possibility of this blow out sending more oil into the gulf per week then what we already have now, because that is what a collapse of the system will cause. All the collection efforts that have captured oil will be erased in short order. The magnitude of this disaster will increase exponentially by the time we can do anything to halt it and our odds of actually even being able to halt it will go down.

The magnitude and impact of this disaster will eclipse anything we have known in our life times if the worst or even near worst happens

We are seeing the puny forces of man vs the awesome forces of nature

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